foundation system of burj al arab

How to Mitigate Rejected Pile?

Rejected pile can be repaired by several options. At first we have to assess the pile to detect defects, the pile can be repaired, supplemented, can be replaced or contractor can submitted an alternate solution to keep pile in place. This proposal can be submitted as pile mitigation plan to engineer.

The test method is selected to determine location of defected area, whether this is within core of pile or near the perimeter of surrounding reinforcing cage of pile bar. There have several ways for mitigating pile once it is established that there have sufficient anomalies to reject it. Defective cast in drilled hole piles can be mitigated using following four ways:

• Excavate and recast

• Pressure grout or grouting repair

• Structural bridging

• Supplement/replacement

Excavate and recast of pile:

A rejected pile is repaired in this method by simply removal of defective concrete by mechanical method and replaced it at defective zone of pile. When such repair is conducted with 5 feet from top of pile head, the repair is termed as simple repair. 

Typically this repair method is selected to mitigate defects resulting from not wasting required amount of concrete from top of pile.However, such repair can be used for deeper defects in concrete along the length of pile. Proper shoring is provided to allow access to defective area. Contractor will propose such repair at more than 5 feet below the top of pile; engineer should consult with geotechnical professional to determine the effect on skin friction as a result of accessing to defected area of pile.

Grouting repair:

This type of repair is adopted to mitigate pile that has defects in concrete within it. These repairs, if adopted, can be executed at any depth within pile, but generally, not conducted when defects are located within five feet from the top of pile of interest, as it is considered more effective to conduct basic repair, as discussed above, at these location. Generally three type of procedures are applied in grouting repair techniques; these are

• Permeation grouting
• Replacement grouting
• Compaction grouting

Assessing feasibility of grouting:

Different operations are familiar in replacement and permeation grouting repairs. At first, it has to be ensured that defective area is accessible. The inspection pipes installed usually used in this purpose. The inspection pipe, generally, is removed using high pressure water jet at defective region of pile. Water jet cuts inspection pipe and left into pieces small enough to flush out them through top of inspection pipe. Once inspection pipe at defective area is removed, the next step is to flush this defective area with high pressure water jets. The discharge of flush is then carefully inspected for soil, chips and other contaminants. After this initial operation of washing is completed, the defective area will be evaluated by water flowing testing.

Water flowing test is required to determine nature of defective area to choose whether replacement or permeation grouting is suitable to repair. If injected water can reach into defective area under low pressure and volume of water injected is relatively high, it is considered permeation grout is the right technique for grouting repair.

When defective area of pile is found sufficiently large and permeable, it is suspected to have communication with neighbor inspection pie, and should be checked thoroughly i.e. water injected through an inspection pipe may come out through neighbor inspection pipes to ground surface. Water may flow into soil formation as well if defective area expands to edge of pile concrete. When water cannot reach to defective area of pile, replacement grouting is considered perfect technique for grouting repair. This indicates that defective area located into the pile concrete i.e. this region is embedded into soundconcrete.

After the completion of water flowing test, the defective area are typically flushed with low pressure water flow to flowout any existing loose material. A down hole camera may be used or any other method suitable to ensure no loose materials left during washing.

Permeation grouting:


This method usually applied to repair soft tip of pile

• To enhance fractional resistance throughout the length of pile
• To deal with corrosion issues along sides of pile.

Usually this technique is adopted to repair defects associated with presence of excessive amount of settled materials, can’t be removed from bottom of drilled hole before concrete placement. Usually permeation grouting is suggested only when soil exists in discharge of washing of defective area or permeability is ensured in defective area during flowing water test.


The first task is to remove inspection pipe from defective pile

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